Electromagnetic Vibrating Feeder (Suspension Type)

Introduction

 Electromagnetic vibrating feeder is widely used in mining, metallurgy, coal, building materials, light industry, electric power, machinery, grain and other kinds of industries. It is used for massive, granular and powdered materials from the storage silo or hopper homogeneous and continuous feeding or quantificationally feeding into the receiving device. For example, belt conveyor, bucket elevator, screening equipment, crusher, grinder and other equipments’ quantitative feeding, automatic batching and quantitative packaging etc.

 

Features

(1) Energy saving and high efficiency, simple to use, less investment, small volume, light weight, convenient maintenance.

(2) No rotating parts. No need bearings, reducingmechanism and lubricating oil etc.

(3) Less power consumption, small startup current, low noise.

(4) The feed trough wear is small. Suitable for conveying material with big wear and tear

(5) The equipment can realize automation if equiped with electronic scale or microcomputer control.

(6) After vibrationexciter starts,  the amplitude can instantaneously achieve stable value.

(7) Vibrator start in instantaneous amplitude can achieve stable value, immediately after the same instantaneous amplitude disappears when parking, which can enhance the accuracy of automatic control, at the same time feeder can start directly in full load condition. Similarly, amplitude instantaneously disappears when stopping. In this way can enhance the accuracy of automatic control, and at the same time, the feeder can be directly started at full loading case.

Working Principle

 

  The current of electromagnetic coil of electromagnetic vibration feeder passes through single phase half-wave rectification. When the coil is connected, the current passes through in the positive half week, and a pulse electromagnetic force between armature and iron core attracts each other. Then the groove moves backwards, the main spring deforms and stores a certain potential energy. There is no current passing through the coil in the negative half-cycle, and the electromagnetic force disappears, and the main spring releases energy. The armature and iron core move forward from the groove in the opposite direction, so the electromagnetic vibration feeder vibrates 3000 times per minute at the frequency of AC power supply. Because the bottom plane of the groove has a certain angle with the action line of exciting force, the material in the groove moves forward continuously along the parabolic trajectory. The feeding quantity of electromagnetic vibration feeder can be controlled by adjusting the rectifying voltage. The feeder is supplied by SCR rectifier. The output voltage can be controlled by changing the conduction angle of thyristor. According to the operating conditions, different signals can be used to control the conduction angle of thyristor to achieve the purpose of automatic quantitative feeding.

Running Fault and Treatment Method:

NO. Fault Character Fault Cause Treatment Method
1  after turning on power supply, the machine does not vibrate  1. the fuse blew out  replace fuse
 2. coil wire short circuit or lead wire is broken  use megger or ohmmeter to check resistance, handle short circuit or connect lead wire
2  weak vibration, adjust potentiometer shows small amplitude reflection, do not work or current is on the high side  1. SCR breakdown  replace SCR (Silicon Controlled Rectifier)
 2. Air gap blockage, and gap between the plate spring blockage  clear blockage
3  machine noise is big. adjust potentiometer, amplitude reflects irregular, accompanied by a violent crash  1. plate spring break  replace the new spring
 2.vibrator and trough body joint bolt breaks or looses  replace or screw down the bolt
 3.iron core and the armature collided  adjust the air gap to the standard 2 mm
4  machine works intermittently or current fluctuates  wire coil damage  check whether the coil layer or interturn is short circuit, and whether the lead wire connector is virtual connection, then repair or replace the coil
5  no-load test is normal.  improper design of the stock bin discharging hole makes the feed trough bear the big stock column pressure  redesign or improve the feed inlet to reduce stock column pressure
 after load, amplitude decrease more
6  only the current is on the high side,  maybe the air gap is too big  adjust the air gap to the standard 2 mm
 the rest is normal

Technical Parameters

Type Model Capacity(t/h) Feed Size (mm) Double Vibration Amplitude (mm) Voltage (V) Electric Current (A) Power (Kw) Matched Control Box
Horizontal -10° Working Current Indication Current
Basic Type GZ1 5 7 50 1.75 220 1.34 1 0.06 XKZ-5G2
GZ2 10 14 50 3.0 2.3 0.15
GZ3 25 35 75 4.58 3.8 0.2
GZ4 50 70 100 8.4 7 0.45 XKZ-20G2
GZ5 100 140 150 12.7 10.6 0.65
GZ6 150 210 200 1.5 380 16.4 13.3 1.2 XKZ-20G3
GZ7 250 350 250 24.6 20 3
GZ8 400 560 300 39.4 32 4
GZ9 600 840 350 47.6 38.6 5.5 XKZ-200G3
GZ10 750 1050 500 39.4*2 32*2 4*2 XKZS-200G3
GZ11 1000 1400 500 47.6*2 38.6*2 5.5*2
Up Vibration Type GZ3S 25 35 75 1.75 220 4.58 3.8 0.2 XKZ-5G2
GZ4S 50 70 100 8.4 7 0.45 XKZ-20G2
GZ5S 100 140 150 12.7 10.6 0.65
GZ6S 150 210 200 1.5 380 16.4 13.3 1.5 XKZ-20G3
GZ7S 250 350 250 24.6 0 3 XKZ-100G3
GZ8S 400 560 300 39.4 32 4
Closed Type GZ1F 4 5.6 40 1.75 220 1.34 1 0.06 XKZ-5G2
GZ2F 8 11.2 40 3 2.3 0.15
GZ3F 20 28 60 4.58 3.8 0.2
GZ4F 40 56 60 8.4 7 0.45 XKZ-20G2
GZ5F 80 112 80 12.7 10.6 0.65
GZ6F 120 168 80 1.5 380 16.4 13.3 1.5 XKZ-20G3

Basic Type (Open Type):

Electromagnetic Vibrating Feeder (Suspension Type)
Model B B1 B2 B3 B4 L L1 L2 L3 H H1 H2 H3
GZ1 200 280 340 296 376 600 209 550 910 100 350 360 485
GZ2 300 388 456 400 506 800 310 660 1171 120 430 450 600
GZ3 400 496 518 452 574 900 311 790 1325 150 480 520 675
GZ4 500 620 682 581 762 1100 413 965 1615 200 550 645 814
GZ5 700 761 850 650 840 1200 465 1050 1815 250 647 765 980

Basic Type (Closed Type):

Electromagnetic Vibrating Feeder (Suspension Type)
Model B B1 B2 B3 B4 L L1 L2 L3 L4 H H1 H2 H3 H4 R
GZ6 900 1057 720 860 1092 1600 500 1360 2410 1409 250 1090 1030 1530 460 1800
GZ7 1100 1257 840 1030 1332 1800 650 1465 2800 1585 250 1300 1130 1740 500 2200
GZ8 1300 1476 1000 1166 1556 2200 750 1800 3302 1938 300 1460 1340 1695 607 2600
GZ9 1500 1676 1010 1228 1776 2400 800 2000 3515 2100 300 1520 1440 2200 660 3500

Application

  Electromagnetic vibrating feeder is widely used in mining, metallurgy, coal, building materials, light industry, electric power, machinery, grain and other kinds of industries. It is used for massive, granular and powdered materials from the storage silo or hopper homogeneous and continuous feeding or quantificationally feeding into the receiving device. For example, belt conveyor, bucket elevator, screening equipment, crusher, grinder and other equipments’ quantitative feeding, automatic batching and quantitative packaging etc.

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